Gearbox Repair
Perfection Servo excels in the remanufacturing of gearboxes, gear reducers, and cyclo drives, offering four decades of unmatched quality and service. Trust our expertise in restoring a variety of brands like Dodge, Falk, Flender, and Rexnord to optimal condition.
Does My Gearbox Need Repairs?
Common signs that an industrial gearbox may require repair include:
- Unusual Noises: Grinding, knocking, or whining sounds during operation.
- Vibration or Shaking: Excessive or abnormal vibrations not typical during regular operation.
- Oil Leaks or Contamination: Presence of leaks or contamination in the gearbox oil.
- Overheating: The gearbox running hotter than normal, which could indicate internal friction or lubrication issues.
- Decreased Performance: Noticeable reduction in output efficiency or irregularities in speed.
Gearbox Repair Process
Our aim is to provide top-notch repair services, effective problem-solving, and swift response, continually improving our quality standards.
Each Certified Repair is accompanied by Perfection Servo's guarantee of 12 months of operational reliability.
Compliance with ISO 9001: 2015 Standards
Quality Assurance
Perfection Servo prioritizes matching repair quality to the specific demands of your production environment, regularly upgrading our testing facilities to stay in line with the highest industry standards. Our thorough testing in industrial and automation repair includes a 12-month warranty for our clients, and we issue a detailed test report with each repair, demonstrating how the unit functioned during testing.
Moreover, our state-of-the-art testing practices are enhanced by comprehensive reports for each repair, outlining the testing procedures and findings. For assessed repairs, we present exact quotes, detailing what is needed to restore the unit to either meet or surpass OEM standards. These detailed reports are crucial for maintenance teams to trace and resolve the root causes of failures.
Credentials
Our Certified Repairs feature these notable credentials:
- Specialized Trained and Certified Technicians – Our repair technicians continuously receive training in their specialized areas, making them proficient in both component repair and the use of testing systems. Many are certified by the original equipment manufacturers (OEMs), the International Fluid Power Society, and the Electronics Technicians Association.
- Intensive System Testing – All repairs undergo stringent testing to ensure they reach or surpass OEM specifications. Our testing mimics real-life plant operation conditions to assure the integrity of the repairs.
- Exceptional Replacement Parts – We only use new, OEM or equivalent parts in our repairs. Our engineering team designs replacements for specialized or obsolete equipment.
- Thorough Documentation – We record every aspect of our process, including equipment manuals and detailed repair procedures. Each repair comes with a report detailing the work performed and the testing process.
Repair Process
- Receiving: All parts are carefully unpacked, logged, and photographed upon receipt. Our system gathers all essential technical, order, and customer details to fully understand the repair scope. A tracking barcode is applied to each part to track it through the entire repair journey.
- Evaluation: Parts are then sent to the appropriate department for in-depth evaluation.
- Quoting: After evaluation, our Inside Sales team contacts you with a comprehensive repair quote for your review and approval. This quote specifies the actions required to return the unit to OEM standards and identifies any issues discovered.
- Approval: Following your repair approval, the job is assigned to the technician best suited for that specific part.
- Repair: The part is linked to the relevant repair and test procedures, ensuring an accurate and complete restoration. Technicians replace both the failed and high-risk components, followed by detailed testing.
- System/Quality Test: Once testing is completed, a Senior Technician reviews the part's performance in the test system and examines the Repair and Test Report for completeness.
- Test Reports: Each shipped unit comes with a Test Report, providing details on its performance during the final test. Most repairs also include an installation checklist. Our technicians are always available for installation assistance and troubleshooting.
- Shipping: After the repair is finalized, our system alerts the shipping department about any specific customer shipping instructions. Each repair is carefully packaged to ensure it arrives without damage.
