CNC Component Repair
Perfection Servo specializes in diagnosing and efficiently repairing CNC machine issues, ensuring peak functionality through our ISO-Certified Industrial Repair process and expert technicians. We offer reliable repair and refurbishment for crucial CNC components, including power supplies, servo and spindle drives, video operator panels, tape loaders, and other program storage devices.
Signs A CNC Machine Needs Repair
CNC machines shoulder a lot of your industrial workload, so they are susceptible to a variety of issues with everyday use. Schedule a repair with Perfection Servo if your CNC exhibits any of the following:
- Strange noises during operation, like grinding or screeching sounds.
- Inaccurate or inconsistent machining results.
- Frequent tool breakage or abnormal tool wear.
- Difficulty in starting the machine or issues with the control panel.
- Unusual vibrations or excessive heat during operation.
CNC Repair Process
We’re dedicated to offering premium repair services, efficient problem resolution, and quick turnarounds, with a constant focus on quality improvement.
Each Certified Repair is safeguarded by Perfection Servo's 12-month operational assurance. Conformity with ISO 9001: 2015.
Quality Assurance
Perfection Servo consistently updates our testing facilities to match industry-leading standards, ensuring that the quality of repairs aligns with your specific production needs. Our industrial and automation repair testing, inclusive of a 12-month client warranty, is thorough and reliable. Every repair is documented with a test report, detailing the unit’s performance under our stringent testing conditions.
Additionally, our advanced testing techniques include elaborate reports for each repair, clearly outlining the testing methods and outcomes. For repairs that are under assessment, we issue transparent, detailed quotations, specifying the refurbishments required to bring the unit up to or beyond OEM standards. These reports are invaluable for maintenance teams in determining and addressing failure causes.
Credentials
Key credentials of our Certified Repairs:
- Professionally Trained and Certified Technicians – Our technicians are constantly trained in their specialty areas, ensuring they are adept at both repairing components and utilizing testing systems. Many have received certifications from OEMs, the International Fluid Power Society, and the Electronics Technicians Association.
- Extensive System Testing – Each repair undergoes intensive testing to ensure it either meets or exceeds OEM specifications. This testing is designed to simulate actual plant conditions, verifying the reliability of our repairs.
- High-Quality Replacement Parts – We utilize only new OEM or equivalent parts in our repairs. Our engineers also create suitable replacements for proprietary or outdated equipment.
- In-Depth Documentation – Our processes are comprehensively documented, including detailed descriptions of equipment, manuals, and repair procedures. Every repair is accompanied by a detailed report outlining the specific procedures and tests conducted.
Repair Process
- Receiving: Each part received is carefully unpacked, cataloged, and photographed. Our system collects all relevant technical, order-related, and customer data to fully comprehend the repair’s scope. We assign a tracking barcode to each part for efficient monitoring through the repair process.
- Evaluation: Each part is dispatched to the relevant department for a detailed evaluation.
- Quoting: Following evaluation, our Inside Sales team communicates a precise repair quotation for review and approval, which includes necessary steps to return the unit to OEM specifications and outlines any identified problems.
- Approval: After your confirmation, the repair is scheduled with the technician best suited to that particular component.
- Repair: Linked to the correct repair procedures and tests, our technicians meticulously replace both the failed components and those prone to failure, followed by rigorous testing.
- System/Quality Test: A Senior Technician reviews the part’s functionality in the test system and verifies the Repair and Test Report for accuracy post-testing.
- Test Reports: Each dispatched unit includes a Test Report, describing its performance in the final testing. Most repairs also include an installation checklist, and our technicians are always on hand to help with installation and troubleshooting.
- Shipping: Upon completion of repairs, our system notifies the shipping department of any unique customer shipping directives. Each repair is packed with care to avoid damage during transit.
