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Industrial PLC Repair
Perfection Servo excels in offering specialized repair services catering to a diverse array of programmable logic controller (PLC) makes and models, ensuring comprehensive solutions for your industrial automation needs. This advanced capability allows us to replicate the actual operating conditions of your plant environment, enabling precise identification and effective resolution of elevated temperature faults and other performance issues.
Signs Your PLC Needs Repair
In addition to any obvious physical damage, here are some signs that your PLC needs service:
- Error codes or warning lights
- Difficulty communicating with other machines or network connection failure
- Unexpected behavior/system crashes and freezing
- Problems receiving inputs or sending outputs correctly
PLC Repair Process
Perfection Servo prides itself on offering top-tier repair services, swift solutions, and prompt customer support, always pushing for continual enhancements.
Each repair is safeguarded by a 12-month operational warranty and adheres to the strict guidelines of ISO 9001:2015.
Quality Assurance
At Perfection Servo, we tailor our repair processes to perfectly match your operational needs by consistently updating our testing facilities to the latest industry standards. Our comprehensive testing protocol for industrial and automation repairs comes with a 12-month warranty and includes a detailed test report that outlines the unit’s operational performance throughout our evaluations.
We further bolster our testing with detailed reports for each repair, highlighting the methods used and the results achieved. Following evaluations, we provide clear, comprehensive quotes that detail the necessary enhancements to bring each unit up to or exceed OEM standards. These reports are crucial for maintenance teams to effectively diagnose and rectify issues.
Credentials
Our Certified Repairs are supported by:
Expertly Trained and Certified Technicians – Our technicians undergo continuous training to excel in both component repair and testing operations, holding certifications from leading OEMs, the International Fluid Power Society, and the Electronics Technicians Association.
Rigorous System Testing – We conduct extensive testing on each repair to ensure it meets or surpasses OEM specifications. Our testing mimics actual operating conditions to guarantee the dependability of our repairs.
Premium Replacement Parts – Only new, OEM, or equivalent parts are used in our repairs. For hard-to-find or discontinued components, our skilled engineers design and produce appropriate replacements.
Extensive Documentation – We thoroughly document each phase of the repair process, from initial equipment manuals to detailed procedural steps. Each repair includes a detailed report outlining the steps taken and the results of the tests.
Repair Process
- Receiving: Upon their arrival, parts are unpacked, cataloged, and photographed. We gather all relevant technical, order, and customer details to ensure a fully informed repair process. Each part is tagged with a tracking barcode for efficient tracking.
- Evaluation: Each part is directed to the appropriate department for an exhaustive evaluation.
- Quoting: After evaluation, our Inside Sales team prepares a detailed repair quote for your approval, which includes the necessary actions to restore the unit to OEM standards and notes any issues discovered.
- Approval: Once you approve, the repair is assigned to the technician who specializes in that particular part.
- Repair: The part is treated according to specific repair and testing protocols. Our technicians replace any components that are worn or likely to fail, followed by a rigorous testing stage.
- System/Quality Test: Following testing, a Senior Technician evaluates the part’s function within our testing system and confirms the accuracy of the Repair and Test Report.
- Test Reports: Each repaired unit comes with a Test Report that provides a detailed analysis of its performance during the final tests. Most repairs also come with an installation checklist, and our technicians are available to assist with installation and troubleshooting.
- Shipping: Once repairs are complete, our automated system notifies the shipping department of any special customer requirements. Repairs are securely packaged to ensure they arrive in pristine condition.