Industrial Electronic Component Repairs
At Perfection Servo, we excel in the restoration and servicing of a wide range of electronic components, including drives, servo motors, transducers, amplifiers, CNC controls, molding controls, power supplies, PLCs, temperature controls, motor controls, and encoders. Our repair division manages an extensive array of boards and controllers from over 700 manufacturers, ensuring we stay at the forefront of emerging technologies. Our approach extends beyond basic board-level analysis, diving into detailed component testing under dynamic conditions that mirror real-world industrial settings.
Do You Need Electrical Component Repair?
Indicators that an industrial operation might be facing issues with one or more electronic components include:
- Frequent equipment malfunctions or breakdowns.
- Unexplained system shutdowns or restarts.
- Irregular readings or data from monitoring systems.
- Noticeable decline in equipment performance or efficiency.
- Increased heat generation or unusual noises from machines.
Perfection Servo specializes in identifying which electrical component is having or causing issues. If you’re not sure whether your system is hampered by improperly functioning electrical components, contact us today.
Electronic Repair Process
Perfection Servo is committed to delivering high-quality repair services, efficient solutions, and responsive customer support, continually enhancing our operations.
Each of our repairs is covered by a 12-month operational warranty and meets the stringent requirements of ISO 9001:2015.
Quality Assurance
At Perfection Servo, we align our repair services with your specific operational requirements by regularly updating our testing facilities to meet the latest industry standards. Our intensive testing for industrial and automation repairs includes a 12-month warranty and a detailed test report, which outlines the unit’s performance throughout our evaluations.
We also compile detailed reports for each repair, which describe the testing procedures used and the results achieved. After the evaluation phase, we provide clear, detailed quotations that specify the necessary upgrades to bring each unit up to or beyond OEM standards. These reports are vital for maintenance teams to effectively pinpoint and address issues.
Credentials
Our Certified Repairs are underscored by:
Expertly Trained and Certified Technicians – Our repair technicians are consistently trained to enhance their skills in both component repair and testing operations, and they hold certifications from leading OEMs, the International Fluid Power Society, and the Electronics Technicians Association.
Rigorous System Testing – Every repair undergoes detailed testing to ensure it matches or surpasses OEM specifications. Our tests simulate actual operational conditions to ensure the reliability of our repairs.
Premium Replacement Parts – We utilize only new, OEM, or equivalent parts in our repairs. For difficult-to-find or discontinued components, our engineers adeptly create suitable replacements.
Extensive Documentation – We document each step of the repair process in detail, from initial equipment manuals to the specific actions taken during repairs. Each repair includes a comprehensive report detailing the procedures and the results of the tests.
Repair Process
- Receiving: Upon arrival, parts are unpacked, cataloged, and photographed. We gather all necessary technical, order-related, and customer-specific information to ensure a comprehensive repair process. Each part is equipped with a tracking barcode for systematic monitoring.
- Evaluation: Each part is sent to the appropriate department for thorough evaluation.
- Quoting: Following the evaluation, our Inside Sales team issues a detailed repair quote for your approval, outlining the necessary work to restore the unit to OEM standards and noting any detected problems.
- Approval: Upon receiving your approval, the repair is assigned to the technician most qualified for that particular component.
- Repair: The part undergoes specific repair and testing protocols. Our technicians replace any worn or potentially faulty components, followed by a thorough testing phase.
- System/Quality Test: After testing, a Senior Technician assesses the part’s functionality within our test system and confirms the accuracy of the Repair and Test Report.
- Test Reports: Each repaired unit includes a Test Report that details its performance in the final tests. Most repairs also come with an installation checklist, and our technicians are available to assist with installation and troubleshooting.
- Shipping: After the repairs are complete, our automated system alerts the shipping department of any special shipping instructions from the customer. Each repair is securely packaged to ensure it arrives in optimal condition.
